Build Log 03 Y & Z Carriages --  5 axis CNC for Santiago Perez's FabLab

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Build Log 03 Y & Z Carriages 2010

Some of Santiago's work with students can be seen here:
https://www.srplab.net/

https://www.youtube.com/@plab48

https://www.flickr.com/people/srplab/

   
https://www.flickr.com/photos/srplab/albums/72157626070158605

5 Axis Cnc for SrpLab's FabLab
Build Log 00--Design Log
Build Log 01 getting started and the table base
Build Log 02 gantry
Build Log 03 Y & Z carriages
Build Log 04 Motor brackets & gear systems
Build Log 05 manual motion
Build Log 06 A/C Head
Build Log 07 Spindle and A/C head motion
Build Log 08 Motors and wiring
Build Log 09 Electronics and control cabinet
Build Log 10 Self powered motion and testing
Build Log 11 Delivery and setup

Right:  Y carriage highlighted

Right Lower:  Drilling the holes for bolting the Y bearing rails.

Above:  Aligning the motor bracket mounting tube on the Y carriage.

Right & Far Right:  Y carriage main frame after weld-up.

Below:  Rhino working model showing overall configuration.  This is the starting point and the place to go to figure out what to do when things don't go as planned . . .

Right:  The tapped holes for the bearing rails can be seen on the inside of the far tube of the Y carriage.  The light gauge steel tracks on the back side are guides for the cable carriers.

Right:  The Y carriage at first installation.

Far Right & Far Right Lower:  detail showing bearing blocks & linear bearing tracks for Y carriage.  The round mount plates are for the Z axis Ball Screw.

Right:  Rhino working model showing the Z carriage.

Right:  Z carriage in wire frame mode showing part of the belt/pulley reduction assembly inside the C axis mounting box.

Below:  Original AutoCad Model of the Y/Z Carriage

Right:  The assembly after the Z carriage main frame is assembled & mounted on the linear bearing rails.  Just prior to fabrication of the C axis mounting box.

Right & Far Right:  the Z Carriage

Right:  detail of Z carriage stiffening truss structure.  The trussed structure helps to keep the weight down and stiffness up so that the machine can be run using lower powered & motors, controllers, & power supplies to keep costs in the affordable range.

Right:  AutoCad Wire frame view of model prior to "flipping" the gantry side verticals.  Note the eccentricity of the loading on the gantry bearings.

Right:  Rhino working model with the gantry, "flipped".  Z carriage assembly with A/C axis assembly on.

5 Axis Cnc for SrpLab's FabLab
Build Log 00--Design Log
Build Log 01 getting started and the table base
Build Log 02 gantry
Build Log 03 Y & Z carriages
Build Log 04 Motor brackets & gear systems
Build Log 05 manual motion
Build Log 06 A/C Head
Build Log 07 Spindle and A/C head motion
Build Log 08 Motors and wiring
Build Log 09 Electronics and control cabinet
Build Log 10 Self powered motion and testing
Build Log 11 Delivery and setup

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